Cutting · WI

Top Waterjet Cutting Providers in Milwaukee, Wisconsin

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Waterjet Cutting in Milwaukee, WI

Why Milwaukee for Waterjet Cutting?

55,000

Manufacturing Workers

2,600

Manufacturing Facilities

577,222

City Population

Milwaukee, Wisconsin is part of the Milwaukee-Waukesha metro area and is home to major manufacturers including Rockwell Automation, Harley-Davidson, A.O. Smith. The Great Lakes region offers a strong manufacturing base making it an ideal location for waterjet cutting services.

Waterjet Cutting Capabilities

Waterjet cutting uses a high-pressure pump to force water through a tiny orifice at pressures up to 90,000 PSI, creating a supersonic stream capable of cutting through hard materials. For metals and stone, an abrasive (typically garnet) is mixed into the water stream, creating an abrasive waterjet capable of cutting through steel several inches thick. The key advantage of waterjet cutting is that it produces no heat-affected zone (HAZ), meaning material properties remain unchanged at the cut edge. This makes waterjet ideal for heat-sensitive materials, thick materials, and applications where material integrity is critical.

Tolerances:
±0.003"-±0.005" (±0.08-0.13mm) standard
Lead Time:
2-7 business days; 2-4 weeks for production
Cost Range:
$1-$100+ per part depending on material, thickness, and complexity

Industries Using Waterjet Cutting in Milwaukee

Major Manufacturers in Milwaukee

Key employers in the Milwaukee manufacturing sector include:

Waterjet Cutting in Milwaukee — FAQ

How many Waterjet Cutting providers are in Milwaukee, WI?

The Milwaukee-Waukesha metropolitan area has approximately 2,600 manufacturing establishments, many of which offer waterjet cutting services. The area employs about 55,000 manufacturing workers, ensuring a skilled workforce for your project.

How thick can a waterjet cut?

Waterjets can cut steel up to 8-12" thick, though 4-6" is more practical for precision work. Softer materials like aluminum and composites can be cut even thicker. Most waterjet work involves materials from 0.25" to 4" thick.

What materials can a waterjet cut?

Waterjets cut virtually any material: metals (steel, aluminum, titanium, copper), stone, glass, ceramics, composites, rubber, foam, plastics, wood, and food. The only materials that resist waterjet cutting are diamond and certain extremely hard ceramics.

Why is no heat-affected zone important?

Heat-affected zones (HAZ) change material properties near the cut edge — hardening, softening, or creating micro-cracks. For aerospace components, medical devices, and heat-treated parts, avoiding HAZ preserves material certification and structural integrity.

Is waterjet cutting expensive?

Waterjet cutting costs depend on material, thickness, and cut length. For thin metals, laser cutting is more economical. For thick materials, heat-sensitive materials, or mixed-material cutting, waterjet is often the most cost-effective option. Typical rates range from $100-$250/hour.

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