Aurora's Leading Plasma Cutting Services
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Why Aurora for Plasma Cutting?
12,000
Manufacturing Workers
500
Manufacturing Facilities
180,542
City Population
Aurora, Illinois is part of the Chicago-Naperville-Elgin metro area and is home to major manufacturers including Caterpillar, ABB, Cabot Microelectronics. The Midwest region offers a strong manufacturing base making it an ideal location for plasma cutting services.
Plasma Cutting Capabilities
Plasma cutting is a thermal cutting process that uses a jet of ionized gas (plasma) at temperatures up to 30,000°F to melt and sever electrically conductive metals. The plasma arc is created by forcing gas (nitrogen, oxygen, argon, or air) through a narrow nozzle while an electrical arc ionizes the gas. Modern CNC plasma cutting systems with high-definition (HD) plasma torches can produce cut quality approaching laser cutting at lower cost for materials above 0.25" thick. Plasma cutting is the workhorse of structural steel fabrication, heavy equipment manufacturing, and shipbuilding.
±0.015" (±0.4mm) standard; ±0.005" with HD plasma
1-5 business days for cutting; 1-3 weeks for production
$0.50-$30 per part; very economical for thick steel
Industries Using Plasma Cutting in Aurora
Major Manufacturers in Aurora
Key employers in the Aurora manufacturing sector include:
- Caterpillar
- ABB
- Cabot Microelectronics
Plasma Cutting in Aurora — FAQ
How many Plasma Cutting providers are in Aurora, IL?
The Chicago-Naperville-Elgin metropolitan area has approximately 500 manufacturing establishments, many of which offer plasma cutting services. The area employs about 12,000 manufacturing workers, ensuring a skilled workforce for your project.
How thick can plasma cut?
Plasma cutting can sever steel up to 6" thick or more with high-amperage systems. Quality cutting (smooth edges, tight tolerances) is typically achieved on material from 0.25" to 2" thick. For material under 0.25", laser cutting is usually preferred.
What is the difference between plasma and laser cutting?
Laser cutting offers higher precision and better edge quality on thin materials (<0.5"). Plasma cutting is faster and more economical on thick materials (>0.5"), has lower equipment costs, and can cut through surface contaminants. Many shops use both technologies.
What is high-definition plasma cutting?
High-definition (HD) plasma uses a more constricted arc with higher energy density, producing cut quality that approaches laser cutting. HD plasma achieves tolerances of ±0.005" and smooth, nearly dross-free edges on material up to 1" thick.
Can plasma cut aluminum and stainless steel?
Yes, plasma cuts all electrically conductive metals including aluminum, stainless steel, copper, and brass. Different gas mixtures are optimized for each material — nitrogen/hydrogen for stainless, nitrogen for aluminum, oxygen for carbon steel.
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